- E-BK Ni

Stainless Steel Welding Electrode E BK Ni

E BK Ni ( Pure Nickle Electrode ),A stick electrode for joining commercially pure nickel in wrought and cast forms. Also for joining dissimilar metals such as nickel to steel, nickel to copper, and copper to steel. The electrode can also be used for surfacing steel. Excellent welding properties with easily controllable flow permit spatter-free welding with very low current. Due to the very low heat input and unique composition of Ni, the transition zone will stay well machinable and is therefore well suited to use as the first layer in the case of multi-layer welding. The weld metal will show no undercut! Preheating is normally done to slow down the cooling speed, in case you can not control the cooling speed, it is better to keep the work peace at a low temperature during welding and hammer immediately after welding.

Applications

Recommended for welding cast iron that has to be leak-tight and machinable, such as cracked motor blocks, pump housings, gear wheels, rebuilding the bed of a lathe, and valve seats.

Classification

AWS

A 5.15: E Ni-CI

EN ISO 

1071: E C Ni-CI1 

DIN

1736: E Ni-BG 22

Typical Weld Metal Analysis %

Ni   99%

Mechanical Properties (As Welded)

Yield Strength
RP0,2 (N/mm2)

Tensile  Strength   /mm2)
A
(%)

410 MPa (59 ksi)
    640 MPa (93 ksi)      
         40%  

General Information

Welding process 

Covered Electrode (SMAW)

Alloy Type

cast iron 

Re-drying Temperature

300°C/2hours

Welding   Position  

All, except vertical down.


Cleaning

Remove all cracks and fatigued metal by grinding. 

Welding parameters

Diameter & Length (mm)
Current (A)
2.5x300
70~80
3.2x300
90~120
4.0x350
120~150

Instruction:  

Weld with low heat input.

Electrode to be held perpendicular to the workpiece.

For welding stainless steel, the coating must not be damaged and it is recommended to return over the starting point of the bead.

Preferred DC power supply, electric current should not be high.

Use weaving beads (do not stringer).

Peen the deposit after every pass to reduce stress build-up.

 

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